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ALFA LAVAL

About Alfa Laval: Key Technologies
Waste water sludge Solutions
Centrifugal separation
Filtration & Heat Transfer Technology
Filtration Products, Membrane Technology, Pilot Plant Equipment
Fluid handling

Centrifuge Separation, Fluid Handling Equipment & Heat Transfer Technology from Alfa Laval


About Alfa Laval

It's all about performance 
Alfa Laval is a leading global provider of specialized products and engineered solutions. Our equipment, systems and services are dedicated to helping customers to optimize the performance of their processes. Time and time again. We help our customers to heat, cool, separate and transport products such as oil, water, chemicals, beverages, foodstuffs, starch and pharmaceuticals. Our worldwide organization works closely with customers in almost 100 countries to help them stay ahead.

Key technologies

It is true that we have changed a lot, but our core competences remain the same: heat transfer, separation and fluid handling. Our comprehensive know-how in these fields helps customers heat, cool, separate and transport products such as oil, water, chemicals, beverages, foodstuffs, starch and pharmaceuticals.

Separation
Alfa Laval has led the development of separation technology since the company was formed in 1883 in order to exploit Gustaf de Laval's revolutionary invention, the cream separator. Since then, we have continually developed new separation products, solutions and applications that have formed important milestones for many industries. Alfa Laval is the world's largest supplier of separation solutions, holding large market shares in numerous industries.

The product range is based on high-speed separators, decanters and filters for separating liquids from each other or for removing solid particles from liquids. These products are used for many different functions in the food and other process industries, on board ships to purify fuel and lubricating oil, on oil platforms to separate oil and water, in manufacturing industry to clean industrial fluids, and for industrial and municipal sewage treatment

Heat transfer
Heating and cooling are essential parts of most industrial processes. These functions have to be performed in an energy-saving way based on highly efficient heat transfer solutions. Alfa Laval's know-how in thermal technology is respected all over the world. We supply a broad range of heat exchangers for heating, cooling, evaporation and condensation. We have achieved world leadership in plate and spiral heat exchangers and also offer the market’s most extensive range of refrigeration equipment.

Buildings are heated and ventilated by Alfa Laval's heat exchangers. The chemical and process industries are major users of heat exchangers, as are refrigeration plants and the mechanical engineering industries. We build large heat exchangers for the offshore, steel and power-generation industries. On board ships, heat exchangers are used for everything from cooling of diesel engines to air conditioning.

Fluid handling
The food, biochemical and pharmaceutical industries are characterized by stringent safety and hygiene requirements. Transporting and directing liquids safely and efficiently are of the utmost importance. Reliable pumps and valves must ensure that the right liquids reach the right process plant at the right time.

Alfa Laval is the world leader in hygienic fluid handling equipment. We manufacture a comprehensive range of pumps, valves and fittings. Our pumps are suitable for liquids with differing viscosities and particle sizes, and our valves and fittings meet high demands on hygiene and precision, whether the end product is a beverage, viscous foodstuff, lotion, cough mixture, plasma, protein solution or tablets.




fluid handling heat transfer

heat exchanger

Waste water Sludge Treatment Solutions & Products

Alfa Laval solutions for reducing sludge disposal costs 
 
Is your company facing a sludge disposal question? Alfa Laval has the answer. With our range of product and solutions, sludge disposal is at your fingertips. Types of sludge treatment: Primary sludge, Digested sludge, Biological sludge, Waste Act. Sludge, Scum sludge

The applications we serve:

- Municipal waste: sludge treatment
- Industrial waste: sludge and slurry treatment
- Water works: sludge treatment

The products we use:

- Decanter centrifuge: ALDEC G2
- Drum dryer: ALDRY
- Drum thickener: ALDRUM
- Spiral heat exchanger: ALSHE

The solutions we provide:
From single components to complete systems.

- Modular treatment systems

  • Factory assembled modules
  • Plug & Play = easy installation
  • Compact design for minimum space requirement
  • Automatic operation for minimum attendance
  • Pre-tested for quick commissioning
  • Low engineering requirement
  • One-stop shop + standardized = cost competitive

- Total plant solutions
Alfa Laval can provide a complete process solution for a number of specific sludge treatment requirements.

  • Complete process line, right from thickening to drying
  • Sludge pre heating
  • Thickening before direct dewatering
  • Solutions for manure treatment
  • A complete range of auxiliary products such as:
          - Pumps
          - Valves
          - Polymer system
          - Cake conveying systems
          - Process system controls




Waste water sludge treatment

Alfa Laval solutions sludge disposal

Centrifugal separation

The need to separate different liquid phases and solids from each other is part of practically every industrial process. Alfa Laval has more than one hundred and twenty years of experience in meeting this requirement using either decanter or disc stack centrifuge technology, and our products perform this crucial function exceptionally well.

The product range is based on disc stack centrifuges and decanter centrifuges for separating liquids from each other or for removing solid particles from liquids. These products are used for many different functions in the food and other process industries, on board ships to purify fuel and lubricating oil, on oil platforms to separate oil and water, in manufacturing industry to clean industrial fluids, and for industrial and municipal sewage treatment.

Decanter centrifuges 
 
Separating solids from liquids plays a key role in countless industrial, food and treatment processes. Decanter centrifuges from Alfa Laval perform this crucial function exceptionally well.

The basic physics behind the decanter is the natural settling action that gravity forces on suspended solids. Nevertheless, waiting for nature to do its job often takes too long.

Matching customer needs
Alfa Laval has become the market leader in decanter centrifuge technology. Our know-how and specialist process experience put us in a unique position to match the exact needs of each customer for each particular application and installation.

With different design, lengths and cone geometries, our range of decanters can be applied in any processing environment that requires a separation step between solids and liquids. Alfa Laval decanter centrifuges provide meticulous control, low cost and high reliability.

Centrifuge systems - modules 
 
Decanter technology from Alfa Laval can be applied to many processes that require solids separation from liquids and in many cases a decanter system can be the most cost effective solution.

By combining our core competencies within separation, centrifuge systems have been developed with a plug and play attribute. This gives the advantage of lower lead times and easier installation procedures when capacity extensions or additional lines become necessary.

Decanter centrifuge systems such as the ALSYS 400 for dewatering sludge, the LYNX 40 for drilling mud and others have been proven in the field again and again as a standard solution to different oil solid separation requirements. Other centrifuge systems have also been developed for protein recovery and other product recovery duties.

Stand alone units

With the widest range of decanter centrifuges that are equipped with leading edge technology and the highest standards in design and manufacturing, Alfa Laval decanter centrifuges are the clear leader.

Our range consists of several bowl diameters, of which some sizes are available with different design, lengths and cone geometries. Alfa Laval has perfected the decanter to separate solids from liquids, liquids from liquids and a mixture of all three phases.

Disc stack centrifuges 

With a clarifier or settling tank, particles and liquid phases, will fall to the bottom, but the lack of control and the length of time required makes natural settling unsuitable for modern industrial processes.

In essence, a disc stack centrifuge is a clarifier whose base is wrapped around a centre line.  Rotating this unit rapidly means that the effect of gravity is replaced by a controllable centrifugal force – the effect of which can be more than 10 000 times greater than gravity on solids suspended in liquids. When subject to such forces, the denser solid particles are pressed outwards against the rotating bowl wall, while the less dense liquid phases form concentric inner layers.

The disc stack
The key to good separation performance lies in the efficiency of the disc stack, the heart of the centrifuge, therefore the design of the disc is crucial. Alfa Laval has the expertise needed to match the demands involved in specific industrial processes.

2-Phase 3-Phase
Depending on the separation requirements disc stack centrifuges can handle solids in three different ways, from liquid/liquid separation (both 2-phase or 3-phase applications) to the separation of slurries having a solids content approaching 30% (normally 2-phase applications).

Nozzle bowl centrifuges 

Many liquid processes contain relatively high levels of solid content and when high throughputs are required with solids content of more than 10% the continuous discharge effect created by nozzles in the periphery of the bowl is put to use.

The Nozzle bowl centrifuge is most often used for classification of solids according to size, dewatering and washing of solids, and for clarification of liquids containing relatively high concentrations of solids. It can also be used for 3 phase applications where two liquid phases and a solids phase need to be separated in one step.

If the concentration of the solids varies over time a recirculation system can be added to the design of the centrifuge in order to gain greater control over the separation procedure.

Solid wall bowl centrifuges 

The solid wall bowl centrifuge is designed to retain solids within the disc stack centrifuge and is closest to the original cream separator developed by De Laval.

The solid wall bowl centrifuge is often used in processes that require liquid/liquid or liquid/solids separation when the solids content in the feed is no more than about 1% by volume. Because of the simplicity of the design, very high g-values can be obtained and this centrifuge is thus very efficient in the recovery of fine particles.

Self cleaning bowl 

Many processes require solids to be discharged intermittently during operation, or for processes with liquids containing higher solids content (up to approx. 10%) the intermittent solids discharge centrifuge is an ideal solution.

Designed with a unique hydraulic system below the separation space in the bowl which forces the sliding bowl bottom to drop down, thus opening the solids ports at the bowl periphery at preset intervals. This provides what is known as a self cleaning effect when the solids are removed all at once during operation.

This design has vast applications in all industries and is one of the most common types of disc stack centrifuge for Alfa Laval.




centrifuge separator

decanter disc stack

Filtration

Alfa Laval is the world leader in technologies for the mechanical separation of liquids. Alfa Laval is committed to develop our portfolio of filtration products in line with our goal to optimise the performance of your processes time and time again.

Separation and protection
Filtration technology from Alfa Laval range from the separation of valuable materials at a level of microns, to filtering out unwanted marine life from plate heat exchangers, to protecting fuel and lube oil systems from engine or other debris.

It’s all about size
Cross flow membrane filtration is one of the corner stones of Alfa Laval’s filtration technology because of the unique selectivity of the separation technique. Cross flow membrane filtration is a growing technology within Alfa Laval.

Filters and strainers

Filtration technology to filter or strain particles from fluid passed through a process can take a variety of methods and forms. Alfa Laval has developed and perfected a number of unique filtration and strainer technologies that will optimise the performance of your processes.

Filters for oil, water, sludge and more
For many applications Alfa Laval has developed a host of filter or strainer based solutions for the efficient removal and retention of solid/foreign material from flowing liquids, in order to keep your downtime to a minimum, by preventative protection.
The Moatti range of automatic and manual filters for fuel oil and lubricating oil are recognized as the number one filtration technology for large engines.

For protecting cooling equipment, filters such as ALF – the Alfa Laval Filter, can be used to take debris and marine life from low grade water, increasingly being use for major cooling systems. The Alfa Laval Filter is also a versatile filter for other cooling media.

For sludge thickening the ALDRUM drum thickener is a rotating drum filter that handles sludge extremely gently and gives exceptionally high recovery for nearly all sludge types.

Pushing the boundaries of Filtration
By combining a number of filtration and separation technologies Alfa Laval continues to push the boundaries of filtration solutions for many process industries. The Confilt and W-SIL systems combine hydrocyclone technology with dynamic cake removal to separate particles down to 10µm.

HEAT TRANSFER

Heating and cooling are essential parts of most industrial processes. The demand is for these applications to be carried out with the least energy consumption. Heat exchangers provide an efficient technology for heating and cooling.

Heat exchangers exist in many forms, and as one of the world's leading companies in this field, Alfa Laval naturally has a full range:

Plate heat exchangers

Alfa Laval - choose a market leader: Alfa Laval is the leading manufacturer of plate heat exchangers in the world. We provide you with compact, modern solutions with the highest thermal efficiency.

Similar on the outside, unique on the inside
All plate heat exchangers look similar on the outside. The difference lies inside, in the details of plate design and the sealing technologies used. Alfa Laval is in the forefront of R&D work on plate heat exchangers. We continue to improve and develop products to optimise our customers processes. Time and time again.

Plate heat exchangers from Alfa Laval are available as:

  • Copper & nickel brazed
  • Evaporators & condensers
  • Fully welded
  • Fusion bonded
  • Gasket
  • Semi welded

Purpose built systems 

The application of purpose built systems for a particular purpose or end product such as vegetable oil or fresh water is one of Alfa Laval’s key competencies. Our customers rely on this expertise when thermal economy is a premium consideration.

Alfa Laval’s purpose built systems include, fresh water generators and the SoftColumn deodorizer:

  • Fresh water generators
  • Deodorizing systems

Scraped surface heat exchangers 
 
Scraped surface heat exchangers consist of a cylinder that that has an inner tuber (heat transfer surface area) and an outer tube. Between the two tubes, there is annular space, where the heating or cooling media flows counter-current to the product. Inside the inner tube, a bladed shaft rotates and removes the product from the heat transfer wall areas.

Alfa Laval has a selection of scraped surface tubular heat exchangers (SSTHE):

  • ViscoLine Dynamic (new range)
  • Contherm (extended range)

Tubular heat exchangers 

Alfa Laval is mostly known for its expertise within plate heat exchange technology. However, we also offer a wide range of high quality tubular heat exchangers for various applications. Our tubular heat exchangers are:

  • Finned tube
  • Shell & tube

Spiral heat exchangers 

Spiral Heat Exchangers exhibit ideal heat transfer and fluid handling characteristics for a wide range of applications within sludge treatment.
 
Compared to a traditional sludge treatment heat exchanger a spiral heat exchanger:

  • Takes up only one sixth of the space
  • Means lower costs for buildings, pumps valves and piping
  • Uses 75% less pumping energy
  • Provides higher K- value and a close temperature approach
  • Ensures continual self-cleaning
  • effect for maximum operating efficiency




Alfa Laval Filter

 ALDRUM drum thickener

Drum thickeners

The ALDRUM thickeners are a range of mechanical sludge thickeners that work on the principle of conveying poly-electrolyte treated (flocculated) sludge through a slowly rotating drum filter.
 
The sludge remains in the drum, while the water phase passes through the filter cloth. The ALDRUM Drum Thickeners are designed to handle sludge extremely gently, it gives exceptionally high recovery for nearly all sludge types.
 
The ALDRUM thickeners are available as separate components or as part of a complete sludge thickening module, the ALSYS Thickener module.

The Alfa Laval Filter

The Alfa Laval Filter, is the ideal solution for protecting systems that use low quality water. For protecting heat exchangers that use seawater as the cooling media for example, the Alfa Laval Filter is the best insurance to prevent damage caused by impurities such as sea creatures and debris.

In a cooling system incorporating a plate heat exchanger and an Alfa Laval Filter, polluted or corrosive water can now cool even the most sensitive process equipment. Alfa Laval Filter is also equally well suited for use with other process liquids for which filtration is required. Alfa Laval Filter is a self cleaning pressure filter with an automatic flushing arrangement. Alfa Laval Filter has the inlet directly in line and the outlet at a 90° angle; it is therefore suitable for installation on any 90° angle bend in proximity to the equipment to be protected.

Advantages

  • Solves most fouling & clogging problems in natural water sources
  • Does not disturb operation
  • The pressure filter combines high capacity with low pressure drop
  • Offers full flow rate while preventing surface fouling caused by diminished flow velocity
  • Mounted directly in the pipe system
  • Few moving parts
  • Alfa Laval Filter comes with a standardised control panel

Confilt

The Confilt module from Alfa Laval consists of a two-step separation system where two components, a strainer and a hydrocyclone, act together for the continuous removal of solid particles. The Confilt is very reliable in removing heavy particles from thick fluids such as remelt or standard liquor, in the sugar industry. Confilt can be used for other applications requiring filtration in mechanical and chemical industries.

Comparing the Confilt
Compared to traditional frame and cloth filters, the Confilt requires neither cloths nor filter aid like kieselguhr, perlit or others.

This means a clean, continuously working station, designed in stainless steel and ceramics, fully automated, with pneumatically operated valves. Confilt is also extremely compact in comparison to the space requirement for a frame filter station.

Moatti self cleaning filters

Filters for the toughest conditions
Alfa Laval’s range of fuel and lube oil filters are mostly known by the trade name Moatti, and are designed to above all, protect your diesel engine systems from harmful particles. The unique design of the automatic filters with continuous back flushing prevents adhesion of retained solids to filter surfaces and guarantees long life cycles and low maintenance costs. For more than 40 years, the Alfa Laval Moatti filters have been protecting engine and sensitive mechanical devices in various environments all over the world, in power stations, large vessels, locomotives and trucks. Alfa Laval Moatti has also developed a strong relationship with OEM diesel engine builders, seeking reliable and effective filtration solutions for their diesel engines.

W Sil - The self cleaning strainer

The Alfa Laval W-Sil is a self cleaning strainer that consists of a stainless steel housing, a perforated basket (different size of mesh are available between 50µm and 3mm) and a shaft with stainless steel brushes. The self cleaning strainer is most often used for the continuous removal of solid particles from many process industry streams, including the food and chemical industry.

Membrane filtration systems

At Alfa Laval we know how membrane filtration technology can be applied in order to optimize the performance of a process. This is based on more than 35 years of experience in the design, manufacture and installation of membrane filtration systems.

Plate & Frame modules
Alfa Laval’s Plate & Frame modules are available in three different channel heights for different viscosities enabling choice of the most cost effective solution in terms of energy consumption and versatility. The modules are approved for sanitary operation and offer great advantages when product purity is paramount. In addition, being a “clean” technology, membrane filtration leaves no residue of any kind in the product.

Tailor-made solutions
Alfa Laval designs, manufactures and installs turnkey membrane filtration systems based on either plate & Frame modules or on spiral elements. We maintain a close dialogue with our customers throughout the process and become deeply involved in aspects such as industrial applications, process requirements, technology options and choice of membrane. All sides of a project are dealt with.

Test your needs

At Alfa Laval we appreciate how inconvenient it can be, in terms of time and raw materials, to test new processes within the context of day-to-day operational processes. That is why we offer state-of-the-art pilot laboratory equipment to help our customers assess their specific needs.

In order to ensure the optimum solution it is often advisable to conduct experiments on a small scale. These can be used for a number of purposes including:

  • Establishing process feasibility
  • Determining design data for scale-up, i.e. final product composition, operation parameters and cleaning procedure
  • Optimizing existing production lines by testing the influence of change on products or processes
  • Small scale processing of high value/low volume products such as hormones vaccines and peptides

Pilot plant equipment
Alfa Laval provides pilot laboratory equipment both for testing on site in connection with other process equipment and for testing at our own state-of-the-art pilot facilities in Nakskov, Denmark. In both cases, we also provide highly skilled process consultancy services.




membrane filtration

Moatti Confilt Alfa Laval Filter

FLUID HANDLING EQUIPMENT

A reliable and continuous process flow is the key to consolidating your competitive edge.  Through reliable fluid handling equipment that flow will be under your control. Alfa Laval started its business in 1883 with the continuous milk separator and from that point we remain a front-runner in new developments for fluid handling. Alfa Laval’s fluid handling equipment, including pumps, valves, installation material and tank equipment, will move your fluids cleanly, efficiently and gently with the added assurance of a genuine partnership between your processes and our technology.

Installation material

Alfa Laval is a world-leading supplier of installation material for fluid handling.

Installation material has been evolving in line with Alfa Laval’s technology advances for over 120 years. In fact the range and diversity of Alfa Laval's installation material is trusted world wide as a standard of quality components in the food, dairy, beverage, biopharm and personal care industries.

Our products are developed not only to meet your exact demands for safety, efficiency and hygiene, but also to ensure the careful handling of your products.

The right part for your application
Alfa Laval offers installation material in different standards (DIN11866 and ASME BPE) so you can always find the right installation material, with the process quality you need, for your specific application.

Sanitary standard - Guaranteed surface finish better than Ra=1.6
HighClean standard - Guaranteed surface finish better than Ra=0.8
BioPharm standard - Guaranteed surface finish Ra=0.4, inside polished.

Miscellaneous products

Alfa Laval has over a hundred years of experience and expertise gained from customers in more than 100 countries all over the world. It is not surprising then that we have developed a number of innovative components that are compliments to our broad range of fluid handling equipment.
Monitoring your flow: The flow transmitter from Alfa Laval, the PD 340, is an example of the type of control and monitoring units that Alfa Laval have developed. The flow transmitter is well suited for use in the food industry and in other applications that require a hygienic design together with easy cleanability and the design allows measurement of liquids containing solid particles, with an integrated microprocessor that constantly monitors the function of the transmitter.

Pumps

At Alfa Laval we know that the way fluids are pumped through your processes can be the key to your success.  Alfa Laval have developed the highest quality pumps in the world, but the efficiency and sanitary perfection that can be achieved will add surprising gains to your bottom line.

Widest range
Alfa Laval is a world-leading supplier of pumps for a wide range of applications in industries including food, dairy, beverage, bio-pharm and personal care. Our products are developed not only to meet your exacting demands for safety, efficiency and hygiene, but also to ensure the careful handling of your products.

Our range of high-quality pumps can be classified as:

  • Centrifugal pumps
  • Liquid ring pumps
  • Positive displacement pumps

Tank equipment

With the most complete tank equipment component portfolio, and a unique competence in tank equipment needs, Alfa Laval is emerging at the forefront of the world's market for tank equipment. Alfa Laval tank equipment allows you to make the most economical use of energy, manpower and cleaning solutions.  Our products are developed not only to meet your exacting demands for safety, efficiency and hygiene, but also to ensure the careful handling of your products.

From manhole covers to the Toftejorg brand to agitators, Alfa Laval has the largest range of standardised and specialist products for tank equipment from one single supplier in the world including:

  • Agitators
  • Cleaning equipment
  • Tank covers
  • Tank accessories

Valves

Alfa Laval has developed a range of technologies for regulating and controlling the movement of liquids in various processes. With over 1 million valves opening and closing at any time of the night or day, Alfa Laval is a recognised leading supplier of valves for a wide range of sanitary applications.

Measure of success
Our products are developed not only to meet your exacting demands for safety, efficiency and hygiene, but also to ensure the careful handling of your products.  Alfa Laval valves are the measure of success for thousands of manufacturers all over the world.

Alfa Laval valves – for constant consistency and flow. Read more about the range of valves that Alfa Laval supplies throughout the world:

  • Aseptic diaphragm valves
  • Automation
  • Butterfly valves
  • Miscellaneous valves
  • Mixproof valves
  • Regulating valves




Centrifugal pumps

Spiral Heat Exchangers
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