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TORAY MEMBRANE EUROPE AG

Reverse Osmosis Membranes
Drinking Water Reverse Osmosis Membranes
Software



Reverse Osmosis Membranes, Brackish and Sea Water Membranes for Brackish and Sea Water Applications, Drinking Water Reverse Osmosis Membranes for Drinking Water Purposes etc


Toray Membrane Europe offers multiple products and services in the field of Reverse Osmosis Membrane Technology. Our role is not limited to membrane module supply. We also offer a comprehensive technical service and support and a wide range of membrane related products such as pressure vessels and antiscalants. Our products and services are used for seawater desalination, industrial and municipal waste water and reclaim, drinking water, beverage & food, irrigation, boiler feed, process water, ultra pure water.

Reverse Osmosis and Nanofiltration Elements

Reverse Osmosis and Nanofiltration spiral wound membrane elements have been produced since 1967, starting with cellulose acetate membrane elements. Today, the product line includes a full range of state-of-the-art polyamide composite membranes, manufactured under ISO-9001 certification.

Products

High rejection TM700 series, for high salinity brackish water applications
Ultra low pressure TMH and TMG series for low salinity brackish water applications
High rejection TM800 series, for sea water applications
High pressure & rejection TM800H series, for high salinity sea water applications
Commercial & household 2`` – 4`` tap water elements

Materials

  • Cross linked fully aromatic polyamide composite membrane
  • Cross linked polypiperazine polyamide composite membrane
  • Cellulose acetate membrane

Features

  • Hot water sanitizable elements
  • Chlorine resistant NF elements
  • Pre-rinsed ultra pure water elements
  • Custom made elements for various special applications

SU / TM Series

Toray offers most of their standard 8`` elements with a new flush cut design. The anti-telescoping device (ATD) of the new TM elements provides an improved face-to-face contact for hydraulic loading providing more uniform distribution of the loads.

The new flush cut elements are fully compatible with many other elements in the industry. With the new flush cut elements Toray is focusing on the method of internal sealing, providing the greatest assurance of integral sealing between elements within the pressure vessel. 

Brackish Water Membranes 

Following 8`` and 4`` membranes can be used in multiple membrane systems to treat municipal industrial or process water as well as commercial application using the 4`` membrane types.

The feed water salinity is commonly used to select the correct membrane type. The suitable membrane for your application is therefore made according to following salinities.

High salinity > 10'000 ppm: TM820L
Medium salinity 2'000-10'000 ppm: TM720R/720/720L/TML20
Low salinity < 2'000: TM720L/TMG/TMH/TML20

Sea Water Membranes 

Following 8`` and 4`` membranes can be used in multiple membrane systems to treat sea water or high salinity water > 10’000 ppm. The 4`` membrane types can be used for small private or shipboard sea water desalination.

The feed water salinity is commonly used to select the correct membrane type. The suitable membrane for your application is therefore made according to following salinities.

Low /medium salinity < 40'000 ppm: TM820/820L
High salinity > 40'000 ppm: TM820/820H 
SWRO-brine conversion: TM820H/SU-820BCM

Membranes for Water with High Fouling Potential 

The following 8`` and 4`` membranes can be used in multiple membrane systems to treat water with high fouling tendency (e.g. organics or bacteria).

TML20-370
Low fouling RO element for brackish water applications

TML20-400
Low fouling and high productivity reverse osmosis element for brackish water applications

TML10
Low fouling, small system reverse osmosis element for brackish water applications




Reverse Osmosis Membranes

2.5`` and 4`` Commercial & Home Drinking Water Reverse Osmosis (RO) Membranes

Uses

  • Purifies water for commercial drinking water purpose (e.g. gastronomy / restaurant purposes)
  • Produces purified water for laboratory uses
  • Purifies water to provide rinse water which is spot-free (e.g. Car Wash Units)
  • Produces purified water for haemodialysis units
  • Purifies water for all applications where low mineral content water is desired

RO removes hardness and excess minerals, odour, colour and other organic compounds that negatively impact water quality.

Customers with Commercial Reverse Osmosis Systems are

Car Washes: Excess minerals cause spotting of freshly washed cars. RO is used to produce spot-free rinse water.

Restaurants: RO purified water improves the taste of drinking water, ice and other beverages, eliminates scaling of steam tables, and provides spot-free rinse water.

Water Vending: Both water vending machines and bottling plants use RO to produce safe, healthy, good-tasting water.

Marine: Ocean-going boats and yachts purify seawater with RO to produce drinking water.

Dialysis: Hospitals, dialysis clinics and in-home dialysis machines require high quality dialyzed water. RO is widely used to produce the required quality water.

Laboratories: High purity water is used for sample preparation, rinsing glassware and other lab uses.

2`` Home Drinking Water Membranes

Home drinking water RO is used to purify tap water for drinking in homes. This application is generally referred to as ``point of use`` (POU).

Home drinking water RO can be used to remove excess or harmful minerals, removes odour, colour and other organic compounds, which contribute to bad taste or health concerns.

Benefits of RO water

  • Safer drinking water
  • Good taste
  • Health and well being (RO removes bacteria and viruses resulting in healthier water for drinking and cooking as well as personal hygiene)

Antiscalants

In order to improve system performance and to prevent scaling and fouling of the membrane surface, a full range of high performance antiscalants have been developed. The selection of the most suitable antiscalant is based on the given raw water composition and the desired recovery rate. In addition to antiscalants that can cover the demand of most water qualities, our products can also provide protection against high levels of iron and silica. ROPUR RPI-2800, RPI-3000A and RPI-4900A for use in the production of potable water by Reverse Osmosis (RO) are NSF-60 approved. ROPUR RPI-4000A has a KIWA approval for use in the production of potable water by RO.

Benefits

ROPUR RPI® antiscalants are designed to support plant designers, OEM’s and end-users to optimize Reverse Osmosis plant performance by

  • Saving energy and reducing water consumption
  • Reducing cleaning frequency
  • Minimizing system downtime
  • Optimizing plant recovery/conversion

Approved Quality and Easy Application

  • Highly effective inhibition of scaling and prevention of fouling
  • Low dosing rate due to advanced formulation
  • Tested and approved by membrane manufacturer
  • Easy handling because liquid product can be dosed as supplied
  • Certified by NSF and KIWA for potable water application

Components

Pressure Vessels

The best membrane element cannot perform properly, if it does not perfectly fit into a compatible pressure vessel. To overcome this technical interface problem, ROPUR offers both membrane elements and pressure vessels. The single source purchase avoids compatibility problems, ensures proper performance and high reliability of your membrane plant.

Products

Standard membrane housings for brackish and sea water desalination 1.7 – 8.3 MPa
High pressure membrane housings for 10 MPa
Low cost 2.5`` & 4`` membrane housings
ASME certified membrane housings

ROPUR can supply complete standard racks for seawater and brackish water desalination to OEMs and general contractors. This opportunity prevents our customers from the possible risk of dealing with a potential competitor or an unskilled workshop; it may also help to overcome a bottleneck in the engineering or production department.

Ropur Racks Include

  • Design and manufacture of racks
  • Pressure vessels including saddles & straps
  • Feed, permeate and brine headers, incl. one permeate sample valve per pressure vessel

Material of Construction

  • Rack in 316L or coated carbon steel
  • Headers in various plastics, 316L, Duplex and 254 SMO

Option

  • Support rack to pass through piping below the rack

Fittings & Flexible Couplings

Our 8`` pressure vessels are, by default, available with 1.5`` high pressure ports featuring grooves for connection by flexible pipe couplings. These couplings help to absorb manufacturing tolerances on pipework and pressure vessels, and are the standard solution for a tension-free connection without vibrations. They are very easy to install and to service, and can be obtained from Toray Membrane Europe AG in a selection of pressure ranges and materials.

Materials of flexible pipe couplings (``Victaulic`` style) are stainless steel 316L or hot galvanized cast iron. These couplings are a well-established standard connection from RO pressure vessels to associated high pressure piping. The couplings are available from 300 to 1200 psi pressure rating.

P3-Aquaclean Cleaning Chemicals

For a consistent and reliable system performance and longevity of membrane elements, it is essential to use special cleaning agents, efficient and compatible with the applied membrane. Not only is the quality of the applied chemicals important application know-how and backup from the chemical manufacturer is needed for normal use and troubleshooting in particular. Therefore, ROPUR has concluded an agreement with Ecolab, a company of repute and experience in this field, to sell P3-Aquaclean membrane cleaners for water and wastewater treatment systems.

The P3-Aquaclean membrane cleaners are compatible with all commonly used membrane elements of the leading RO membrane manufacturers for water purification. All P3-Aquaclean membrane cleaners are available in liquid form for easy handling. They are designed for minimised environmental impact, efficiency and easy use.




Drinking Water Reverse Osmosis Membranes

When investing in Toray membranes and associated parts from Toray Membrane Europe, you have chosen advanced products for your separation system delivering highest quality results. In order to maintain its performance standard, it is important that servicing and maintenance of your system is of an equally high standard. From regular maintenance checks, supply of antiscalants, pressure vessels and cleaning chemicals, to fitting spare parts and replacement membranes, no one understands your system better than Toray Membrane Europe. That’s what makes our team your best partner for taking care of your system.

CAROL - Reverse Osmosis System Design Software

CAROL (Computer Aided Reverse Osmosis Layout) for Windows is a free of charge, comprehensive membrane software design package that allows the user to design a membrane system using Toray membranes.

We are pleased to introduce the latest version of our membrane system design software. Computer Aided Reverse Osmosis Layout (CAROL) comes with new features that reflect Torays' continued commitment to provide the highest standards of technical support to the water treatment industry. In addition to more precise calculations, new features of the program include the most recent selection of RO and NF spiral wound elements for treating brackish and sea waters. The program is designed to the market needs and continues to set the software standard for designing, optimizing, and checking system performance for reverse osmosis and nanofiltration systems.

Benefits

  • Auto Design function-  This tool allows automatic quick array calculation to increase design efficiency
  • Auto Element assists you in the selection of the correct RO/NF element
  • Teach-Mode function guides you through your RO design
  • Automatic data transfer to preformatted Excel sheets for producing stunning graphs
  • New TM Membrane type available, for higher productivity and compatibility
  • Integrated Guidelines to design and build successful RO plants 
  • Integrated product data sheets (PDF) of all RO & NF elements and all other Ropur products
  • Integrated Internet Browser to view PDF/HTML pages directly within CAROL
  • Link to the Toray membrane Europe Homepage with integrated Browser to quickly check for updates of the CAROL Software
  • Run up to 3 instances of CAROL for immediate comparison of different RO design
  • Updated and precise pH, CO2, CO3 and HCO3 equilibria calculation
  • Boron calculation
  • High pH input options for automatic calculation of Caustic dosing
  • Tool tip texts added for direct explanation of buttons, input fields and labels
  • Multi-lingual design preview and print output
  • Compatible with all versions of Windows (95,98,ME,NT,2000,XP)

CATRON

CATRON is the Toray Software solution, for tracking Toray membrane system performance. CATRON is a powerful RO normalization program specially designed to take full advantage of Microsoft Excel.

The program allows users to easily input reference and operational data. Graphs of operational and normalized parameters are automatically updated with each input. The power of Microsoft Excel can be used to perform more in-depth analysis or customize the program to meet specific user needs and preferences.

Services

  • CAROL – Our user - friendly design software is always available free of charge. This software follows our design guidelines, gives confidence for proper RO system design and assists in designing the chemical pretreatment.
  • Toray Membrane Europe specialists support you in case of problems with your system design.
  • Detailed technical manuals and product bulletins advise you how to operate and maintain your system in accordance with the technical requirements.
  • Product CD- ROM always keeps you informed about our products and services and provides other related information. The product CD- ROM is available on request free of charge.
  • Our website www.toray-membrane.com offers complete technical information of all available products, including all manuals, bulletins and software. Consequently, our customers have direct access to the most essential information, independent from time and location.
  • Toray Membrane Europe provides education and training for engineers and onsite staff.
  • During the start - up period and in case of element replacement, we offer onsite assistance by our experts.
  • Toray Membrane Europe has also established facilities for module testing, cleaning tests and element autopsy to support you in case of trouble.

Our services do not only include high quality components supply but also advanced water purification technologies. As a quitessence Toray Membrane Europe is a technology driven company offering following additional leading edge technologies.

Brine Conversion System

Invented by TORAY Japan in the mid nineties, this system enables brine staged sea water desalination with a typical water recovery rate of 60 % b y using high-pressure operation. Besides the unique system configuration the special high-pressure membrane element SU-820 BCM was dev eloped with superior salt rejection and mechanical strength. Toray Membrane Europe improved the BCS system design and completed several major projects for retrofitting existing SWRO plants.

Tri Step Process

This patented process, developed by Toray Membrane Europe, combines the double pass RO system with ion exchange technology. It meets today’s requirements of high TOC and salt rejection and low fouling operation, and allows higher flux and recovery rates.

Benefits from Toray Membrane Europe

  • Based on our considerable experience over the past 20 years, we are experts in the membrane and system business. This enables us to offer the related high quality services and consultancy.
  • A unique combination of our product line and services allows Toray Membrane Europe to provide our customers with high value, tailor made quotations through a single source of supply, making them more efficient and endorses plant performance guarantee.
  • Consequently, Toray Membrane Europe is the ideal partner to help you to successfully solve your most demanding water treatment requirements creating more value for your investment.




Reverse Osmosis System Design Software
 

Industry IDS Inc.
Association of Water Technologies European Water Association FLUIDEX Global Water Intelligence International Desalination Association
IRC International Water and Sanitation Centre ISTT UKSTT Water Supply & Sanitation Collaborative Council IBWA
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