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DANFOSS A/S RO SOLUTIONS

About Us
Axial Piston Pumps and Pump Systems
Valves
Accessories
Benefits of High Pressure Desalination Pumps
References



Axial Piston Pumps for Purification Applications through Reverse Osmosis, Nanofiltration, Ultrafiltration and Microfiltration, Valves to Protect Axial Piston Pumps and Pump Systems against High Pressure In Case Of Sudden Power Cuts


Danfoss A/S RO Solutions is part of Danfoss A/S one of the largest industrial companies in Denmark. The global group is a leader within research, development and production, sales and service of mechanical and electronic components for several industries. Danfoss’ activities are divided into three main business areas: Refrigeration & Air Conditioning, Heating & Water and Motion Controls, each leading within its industry. Danfoss seeks to obtain its goals with a minimal consumption of raw materials and energy, the least possible impact on its surroundings and the most efficient use of resources. Danfoss has a long tradition for a social responsibility towards both employees and the surrounding environment.

Danfoss A/S RO Solutions has a new product line based on well proven technology introduced in 2002 with a range of high pressure pumps in duplex and super duplex materials designed for pumping low viscosity and corrosive media like high-saline seawater. Danfoss A/S RO solutions can provide pumps and pump systems in the range of 0.2 to 40 m3/h running at efficiencies up to 95% with extremely long service lives. Since the introduction of the pumps, several records have been made reducing the energy consumption of water makers.

Thousands of Danfoss Pumps are in operation worldwide proving the pumps to be among the most cost-effective and reliable pumps for membrane applications. The APP Pumps are used as main high-pressure pumps for reverse osmosis plants but also for recovering energy as reversing pumps (motors) in the reject line.

Pumps are available with ATEX approval mounted with EX-proof Zone II motors via stainless steel housing for offshore applications.


High Pressure Pumps


High Pressure Pumps

Danfoss A/S RO Solutions is part of the global Danfoss A/S group producing components and high-pressure pump systems for the Reverse Osmosis market.

An extensive range of high-pressure pumps and accessories to power seawater RO applications:

We develop and market an extensive range of high-pressure pumps ranging from 0.6 to 30 m3/h (2.6 to 135 gpm).

APP (Axial Piston Principle) high-pressure pumps are designed to supply low viscosity and corrosive fluids under high-pressure, e.g. in seawater RO applications.

The APP high-pressure pumps are light and compact in design, and all pump parts are made of non-corrosive materials, e.g. Duplex and Super-Duples stainless steel and carbon-reinforced PEEK.

Our dedicated high-pressure pumps build on decades of development experience to provide exceptional efficiency and reliability in seawater RO applications.

Small in size and unsurpassed in engineering quality, the Danfoss range of high-pressure pumps are at the heart of more that 15,000 seawater RO systems throughout the world.

Pumps

With our Axial Piston Pumps especially developed for purification applications, we can provide a cost-effective pump for example

- Reverse Osmosis
- Nanofiltration
- Ultrafiltration
- Microfiltration
- Other low viscosity (>2ct) fluids prefiltered down to 10 micron absolute

Well-Proven Technology

The APP pumps (Axial Piston Pumps) are based on the axial piston principle. This principle was developed in the 1950s for oil hydraulic applications and revised further in the 1980s by Danfoss for water applications.

Pump Systems

Although the biggest APP pump ``only`` supplies 10, 2 m3/h, it is possible to increase the feed flow to the membrane. Danfoss A/S RO Solutions can provide a variety of pump systems on frames in all sizes – up to 40 m3/h feed flow.

Special pump systems for hazardous areas are supplied regularly for offshore applications with all the necessary approvals.

APP High-Pressure Pumps Advantages

  • Market-leading efficiency: up to 97% efficiency
  • Whisper quitet: Among the most silent in the industry
  • Ultra-low maintenance reduces service costs
  • Worldwide service and technical support
  • Positive replacement pump, constant flow regardless of pressure
  • Wide pressure range - 20-80 bar (290-1160psi)
  • Self-lubricating: no oil lubrication necessary, ever

APP High-Pressure Pump Benefits

Reverse osmosis is a cost effective alternative to the traditional distillation method when doing desalination of seawater and brackish water. The only energy needed is the high pressure to force the water through the semi-permeable membrane. The highest possible efficiency of these reverse osmosis pumps (high pressure feed pumps) are therefore essential in the aim for low cost water production.

The reverse osmosis pump design originates from oil hydraulics and was subsequently redesigned by Danfoss, during the last 15 years, to pump tap and seawater. Tens of thousands of pumps are in operation worldwide proving the pumps to be among the most cost-effective and reliable pumps for membrane applications. The pump are used as main high-pressure pumps for reverse osmosis plants but also for recovering energy as reversing pumps (motors) in the reject line.

The APP High-pressure pumps are made of Duplex and Super-Duplex materials as standard.

Low Energy Consumption
Total efficiencies up to 97% – among the most efficient in the market. Permeate cost by the use of Danfoss APP pumps and energy recovery can be reduced to just below 2 kWh/m3

Click On the Link to See Graph
http://www.danfoss.com/NR/rdonlyres/8A9D4098-E379-4DF6-9EDA-99500A7A58AE/0/Appsmallvolume.jpg
http://www.danfoss.com/NR/rdonlyres/6D6EEAF4-8175-4DAD-A77B-2A368E7547E1/0/Apphighvolume.jpg

8,000 Hours Maintenance Free Operation
Danfoss guarantees a minimum of 8,000 hours of operation (maximum 18 months from date of production) provided that the pump is used according to Danfoss specifications for pre-filtration, pressure, and rotation speed.

Corrosion Resistance
All wetted parts of the APP pumps are made of Duplex, Super-Duplex stainless steel and polymer, ensuring resistance to corrosive and low viscosity fluids, e.g. seawater and brackish water.

High-Pressure Operation
Continuous operation at a discharge pressure between 10 and 80 bar (145-1160 psi). Higher discharge pressures are available on request.

Wide Flow Range
One pump size covers the same flow range as several centrifugal pumps, because the flow is a linear function of the speed (rpm). The reverse osmosis pumps run at speeds between 700 and 3,450 rpm

Click On the Link to See Graph
http://www.danfoss.com/NR/rdonlyres/A22BF5F3-2EB6-48C5-BFA6-28107E40C566/0/Flowcurves.jpg

Low Pulsation
A design featuring up to nine pistons reduces pressure pulsations in the discharge line down to 1.5 percent, rendering pulsation dampers superfluous addition, and reducing installing cost.

Click On the Link to See Graph
http://www.danfoss.com/NR/rdonlyres/3472136B-B72B-4E5D-AA88-D1FD4CE46DB8/0/lowpulsation.jpg

Constant Flow
Unlike other pump principles, the APP pump provides an almost constant flow regardless of variations in the pressure. This means that the flow will remain constant irrespective of e.g. a gradual membrane contamination.

Click On the Link to See Graph
http://www.danfoss.com/NR/rdonlyres/1292A3AD-9858-45A5-B524-C52A269E5608/0/constantflow.jpg

Compact Design
The most compact high-pressure pump on the market. Giving system builders a free hand to design more compact systems. The APP pump may also be directly mounted onto an electrical motor via a bell-housing with a flexible coupling. No need for frames, belt drive or gearbox.

Danfoss A/S RO Solutions can supply all APP High-pressure pumps with ATEX approval mounted with EX-proof Zone II motors via stainless steel housing for offshore applications.


Axial Piston Pumps


Pump Systems


APP High-Pressure Pumps

Our goal is to offer valves in seawater resistant materials to be used with the axial piston pumps and pump systems.

The VCM valves are mainly used to prevent the pumps from spinning backwards - which, however, is not harmful to the pumps, but the low-pressure feed line will be protected against high pressure in case of sudden power cuts.


Valves

Danfoss A/S RO Solutions can provide a range of accessories enabling system builder to build their own pump systems with high quality components approved and tested by Danfoss.

Our range of accessories covers a wide range of filter housings and cartridges for pre-filtration, a line of non-return valves, Vic. hose connectors, high-pressure hoses, hose tails and Vic. clamps in Duplex. Also frequency converters, soft starters, coupling kits and electrical motors are among our product range.

Hoses with 1½`` Victaulic connections can be offered in two lengths to be mounted on the APP pump discharge providing flexibility in respect of connecting the pumps to the high-pressure side. If another hose length is requested, Danfoss can provide standard pipes in Duplex for 1`` high-pressure hoses.

Bell housing for all standard B5 electric motors including couplings are off-the-shelf-items.


High-Pressure Hoses


Accessories

Our High Pressure Desalination Pumps give the following benefits

Low Energy Consumption - Total efficiencies up to 95 percent – among the most efficient in the market.

Long Service Life - Danfoss guarantees service free operation for more than 8000 hours. Pumps correctly operated often run 25,000 to 30,000 hours without service.

  • Pump self-lubricated by the water itself
  • No need for oil lubrication.
  • Few wearing parts
  • The design does not require valves inside the pump.
  • Corrosion resistant materials

Corrosion Resistance - All wetted parts of the pump are designed in duplex, super duplex stainless steel and polymer, ensuring resistance to corrosive and low viscosity fluids, e.g. seawater and brackish water.

High-Pressure Operation - Continuous operation at a discharge pressure between 10 and 80 bar (145-1160 psi).

Wide Flow Range - One pump size covers the same flow range as several centrifugal pumps, because the flow is a linear function of the speed (rpm).

The pumps run at speeds between 700 and 1500 rpm (APP 10.2), 1800 rpm (APP 5.1 to 8.2), 3000 rpm (APP 0.6 to 2.2).

Constant Flow - Unlike other pump principles, the APP pump provides an almost constant flow regardless of variations in the pressure.

This means that the flow will remain constant irrespective of e.g. a gradual membrane contamination.

Low Pulsation - A design featuring up to nine pistons reduces pressure pulsations in the discharge line down to 1.5 percent, making pulsation dampers unnecessary, and reducing installing cost.

Compact Design - The most compact pump in the market, giving system builders a free hand to design more compact systems

The pump may also be directly mounted onto an electrical motor via a bell housing with a flexible.


Desalination Pumps


Desalination Pumps

Sea water with energy recovery
Application: New water maker for hotels
Place of installation: Spain - Mainland

Brackish Water
Application: Brackish water
3 APP 2, 2 equipped with inverters for flexible use at university
Place of installation: UK

Sea Water with Energy Recovery
Application: Municipal water makers
4 parallel pumps together with energy recovery.
Place of installation: Peru

Sea Water with Energy Recovery
Application: Water maker
2 x APP 8.2 as high-pressure feed pump together with energy recovery
Place of installation: Lanzarote

To see more references please click here.


Pumps for Brackish Water Applications


Pumps for Sea Water Applications
Visit our website for further information about our company       
 

Industry IDS Inc.
Association of Water Technologies European Water Association FLUIDEX Global Water Intelligence International Desalination Association
IRC International Water and Sanitation Centre ISTT UKSTT Water Supply & Sanitation Collaborative Council IBWA
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