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WL | DELFT HYDRAULICS

About Us
Flow Simulation and Testing
Calibration and Trouble Shooting



Water Management and Hydraulic Engineering Systems: Flow Simulation, Calibration and Trouble Shooting


Water

WL | Delft Hydraulics is an independent research institute and specialist consultancy based in the Netherlands. The Institute has been providing clients, at home and abroad, with expert advice and technical assistance on water-related issues for over 75 years. Our staff of 350 qualified and committed professionals combines an in-depth command of critical details with an across-the-board overview.

Quality

WL | Delft Hydraulics' first objective is to serve our clients well and, wherever possible, exceed their expectations. All of the Institute's research and specialist consultancy activities are carried out under a quality system in accordance with International Standard ISO-9001.

Capacity

WL | Delft Hydraulics is well-known for both its experimental facilities and its software, most of which has been developed and validated in-house. Our software products are being used all over the world in a great variety of commercial projects and research studies.

WL | Delft Hydraulics executes an extensive R&D programme. This programme focuses on:

  • Hydrodynamics
  • Morphology 
  • Hydrology
  • Water quality
  • Ecology
  • Water management / policy support
  • Hydraulic engineering
  • Hydro informatics
  • Numerical methods & techniques

WL | Delft Hydraulics is at the forefront of the science, technology and management of complex water-related issues in our modern world.

We can provide interdisciplinary solutions in the following fields.

  • Coastal morph dynamics & ICZM
  • Environmental hydrodynamics
  • Flood management and hydrology
  • Harbours and coastal engineering
  • Industrial flow technology
  • Integrated river basin management
  • Mud, soil dynamics & ecosystems
  • Offshore technology
  • Regional and urban water management
  • River engineering and morphology
  • Water quality & ecology
  • Wave dynamics & structures

Industrial Flow Technology

The Industrial Flow Technology group of WL | Delft Hydraulics is your partner for flow technology in pipeline systems and hydraulic structures. Our hydraulic experts and experienced technical staff support you in finding solutions for your flow-related problems in transport and distribution systems from the upstream to downstream end. Our support deals with entire pipeline systems (single or branched) and process installations, as well as components (valves, pumps and reactor vessels) and hydraulic structures (pump sumps, intakes and outfalls).

The Industrial Flow Technology group of WL | Delft Hydraulics advises clients on the hydraulic behaviour of fluids in pipeline systems. Water hammer analyses are made to investigate the effects of pump start, pump trip, valve closures, etc., on the system pressures, in order to guarantee a safe operation.

Activities

  • Hydraulic analysis and design of pipeline systems
  • Testing of pipeline components
  • Intake & outfall studies
  • Physical model testing of hydraulic structures
  • Research and development
  • Field measurements and trouble shooting
  • Training, courses, seminars




About Us

Flow Simulation Software

The Industrial Flow Technology group uses the following flow simulation software in their consultancy practice:

Wanda

Wanda 3 is an advanced, interactive software package to support the hydraulic design process of your pipeline system. The program is used for the hydraulic analysis of steady and unsteady flow conditions in arbitrary configured pipeline networks. Primary subjects to evaluate and optimise a hydraulic design are flow capacity, velocity, flow distribution, dynamic behaviour, economy, safety and control principles. With a hydraulic design, you can direct the mechanical and process engineering to an effective and efficient system.

Wanda 3 supports your design process and optimisation of complex pipeline systems in a cost-effective, safe and reliable way. It can be applied to a variety of types of pipeline systems, like fire fighting systems, sewer systems, water distribution networks, industrial plants, oil pipelines, water cooling systems, hydropower plants and transportation systems for chemical products.

Flustrin

Flustrin's main purpose is to accurately compute hydrodynamic and structural behaviour of above-ground pipeline systems in which large loading conditions may occur. The program offers the designer a maximised understanding of the economics (pressure class, strength of supports) as well as the safety aspects (margin) of the pipeline system.

The accuracy of the results of the analyses depends on the spational and temporal resolutions chosen and also on the accuracy and degree of definition of the component characteristics. Flustrin is a most accurate and unique tool for verifying the structural integrity of pipeline systems, optimising these systems, and determining the operational limits of pumps, valves, other components and the pipeline itself for different fluids in nuclear power plants, process systems, oil loading lines and fire fighting systems.

Clocwise

This is used for the solving of multi-disciplinary optimization problems in pipeline systems (flow distribution, energy consumption, maintenance scheduling); based on Constraint Logic Programming (CLP). The CLP is a young programming paradigm, responding perfectly to the needs of decision support in the water field. CLP is a successful, fast spreading technology, and is state of the art in areas dealing with logistics, and scheduling and planning problems, like airline business, car manufacturing, etc.

ClocWiSe breaks with the traditional simulation-based approach popular in the water field, and is the first CLP application in the field of operational control and management of water systems. It is dedicated to drinking water supply and includes two main functions, the Configurator/ Scheduler and the Estimator.

CFX

This is used for the simulation of 2D or 3D, incompressible or compressible, steady or transient, single phase or multi-phase flows, including chemical and biological reactions; known as Computational Fluid Dynamics (CFD).

Testing Of Pipeline Components

The Industrial Flow technology group of WL | Delft Hydraulics has several test facilities for the testing of pipeline components such as valves, pumps, etc. and is certified to calibrate flow meters. The facilities are used to measure the flow capacity, energy (head) losses, cavitation and noise, hydraulic torque, vibration and efficiency, as well as the dynamic flow behaviour of valves. Measurements take place according to international standards (e.g. ISA, ISO, IEC, EN, VDMA) and are often witnessed by our clients.

Test Facility for Two-Phase and Dynamic Flow

The water flow is supplied by eight pumps from a basement tank. The air flow is supplied by a large compressed air reservoir. Steady flow conditions are adjusted by the pump speed, gas controller and control valve (downstream of test section).Dynamic (decelerating or accelerating) flow conditions are created by a sudden increase of the pressure downstream of the test section. This pressure is maintained constant by a high pressure tank, which is connected to the large, pressurized air reservoir.

Measuring Equipment:

  • Fast responding dynamic flow meters
  • Dynamic pressure transducers 
  • Valve disc angle or displacement meters

Features:

  • Test fluids: water and air
  • Flow capacity: 1.9 m3/s
  • Maximum diameter: 800 mm (32")
  • Length of test section: 25 m
  • Maximum fluid deceleration: 20-60 m/s2
    (depending on diameter)
  • Line pressure: up to 6 bar

Test Specimen:

  • Control valves and shut-off valves
  • Check valves (non-return valves)
  • Air valves (air release, vacuum breaking)
  • Safety and pressure relief valves
  • Separators and mixers 

Applications:

  • Flow capacity and pressure losses of control and shut-off valves in two-phase flows
  • Dynamic behaviour of check valves, air valves, safety and pressure relief valves
  • Efficiency of separators and degassers




Pipeline Testing

Intake / Outfall Facility

Testing takes place according to international standards (ANSI/HI 9.8-1998). All parts of the pump sump which are relevant to the flow conditions at the pumps are reproduced on scale. The pump bellmouths and suction pipes are modeled in detail. Pump operation is simulated by syphoning. The flow is supplied by a pump with variable speed.

Model Testing includes the following steps:

  • Original Design: Determination of worst operating conditions, based on swirl and vortex observations
  • Modified Design: Application and testing of splitters, corner fillings, etc. (in consultation with client), to optimize flow patterns, dimensions and construction cost
  • Final Design: Verification by detailed measurements (swirl, velocity profiles in suction pipes, etc.) and witness testing. Screen clogging, air entrainment and exaggerated velocity tests

Measuring Equipment:

  • EMF flow meters
  • Micro-propeller meters (local velocity)
  • Rotometers (swirl)
  • Dye injection (flow visualization)
  • Photographs, video

Features:

  • Test fluid: water
  • Model basin: size 22 m x 11 m
  • Model scale factor: 1:4 to 1:12
  • Multiple pumps (up to 20)

Test Specimen:

  • Pump sumps
  • Intakes and outfalls

Applications:

  • Industrial, power and desalination plants
  • Drinking water supply
  • Sewage systems
  • Irrigation and drainage 
  • Proper pump operation
  • Minimum dimensions
  • Design evaluation and optimization
  • Design verification and witness testing

Calibration Rig for Flow Meters

The calibration is based upon the “weighing method” according to standard ISO 4185. The flow is supplied by a constant head reservoir (at a height of 24 m). During a specified period water is collected in one of the weighing tanks, which mass is measured with calibrated load cells. From the mass increase, filling time and water density, the volumetric flow rate is determined. Tests are performed over the full operating range of the flow meter.

Features:

  • Test fluid: water
  • Flow capacity: 1.9 m3/s
  • Maximum diameter: 2000 mm (80”)
  • Length of test section: 22 m
  • Weighing tanks: 8 and 80 tons

Applications:

  • Calibration of flow meters
  • Calibration of meter runs for inter-reference, audits and standards
  • Installation effects
  • Design evaluation and optimization

Test Specimen:

  • Flow Meters (All Types)

Field Measurements and Trouble Shooting

Field or in-situ measurements are performed in order to determine the actual flow conditions or to identify the flow problems in your pipeline system.

  • Instrumentation, data-acquisition
  • Data analysis and processing
  • Trouble shooting
  • Post mortem analysis
  • Calibration and validation




Intake Model Basin
 

Industry IDS Inc.
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