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ANTICORROSION PROTECTIVE SYSTEM

HDPE Fabricated Fittings and Utility & Transmission Pipelines
Pipeline Rehabilitation
PipeLinings, External Surface Rehabilitation and Field Joints



Utility & Pipeline Services Including HDPE Fabricated Fittings, Pipeline Rehabilitation


Always at the forefront of Technology APS offers the complete range of materials, skills and techniques that are so essential to the industry sectors requiring utility & pipeline services and industrial coatings & linings.

HDPE Fabricated Fittings 

Using the most modern computerised equipment, APS manufactures a complete range of fabricated items such as HDPE bends, tees (equal and reducing), puddle flanges and stub flanges.

Utility & Transmission Pipelines

Always at the forefront of technology APS offer the complete range of materials, skills and techniques that are so essential to the utilities and pipeline industries for the installation, inspection, maintenance and rehabilitation of network and transmission pipelines.

Operating an extensive range of PE butt-fusion and electro-fusion equipment with installation staff fully trained and certified to European standards, our service ranges from a single call out for an individual dwelling connection to the design, supply, installation, testing and commissioning of major cross country transmission lines.

Non metallic pipe materials such as HDPE are rapidly becoming the norm for utility and distribution networks.

APS has the people, the tools and the experience to install, maintain and wherever necessary, extend existing services (including live tapping).

Cleaning & Inspection

As a pre-cursor to inspection, as preparation for relining or simply to improve flow by removing slit build up or obstructions, APS can assess and select the right cleaning device for the job.

Visual condition assessment is probably the most powerful tool in planning the maintenance requirements of existing pipeline networks.

APS has equipment capable of reaching up to 350 meters for the CCTV inspection of pipework in the 2 inch to 48 inch range.

Our standard written reporting format includes digital meterage read outs and video stills as well as conventional colour real-time high definition videos.  Coding and classification is also provided when requested.




Utility and Transmission Pipelines

The rehabilitation of leaking and structurally defective pipelines represents a major part of APS utility and pipeline services.

Because APS has a wide range of rehabilitation capabilities and holds regional licences for several of the world's leading rehabilitation technologies, we are ideally placed to help select the right rehabilitation solution for the right technical and commercial reasons.

Remaining independent from any one manufacturer or system enables our engineers to provide truly unbiased recommendations based solely on sound technical and commercial sense.

The internal pipeline rehabilitation systems operated by APS include the following techniques:

  • Swagelining
  • Sliplining
  • Pipebursting
  • Folded Liners
  • Cured in Place Liners
  • Flexible Tubing
  • Man Entry Sewer, Storm Water and Tunnel Linings
  • Manhole Repairs and Refurbishment

Swagelining

The Patented British Gas (BG Plc) system enabling the ultra tight fit lining of host mains with new HDPE pipe in sections of up to 1km in length.  Diameters from 2 inches to 48 inches can be accommodated.

Quick, cost-effective installation saves time and money.  The Swagelining system uses PE pipe which has an outside diameter slightly larger than the inside diameter of the pipe to be lined.  After sections of PE pipe are butt-fused together to form a continuous pipe slightly longer than the pipe to be lined, the PE pipe is pulled through a reduction die to temporarily reduce its diameter.  This allows the PE pipe to be pulled through the original pipeline.  After the PE liner has been pulled completely through the host pipe, the pulling load is removed.  This allows the PE pipe to return towards its original diameter until it presses tightly against the inside wall of the host pipe.  The tight-fitting PE liner results in a flow capacity close to the original pipeline design.

PE pipes used in the Swagelining process are manufactured to ISO, AGA, ASTM, and API standards, so lines renewed by this process have known physical properties and an established service life.  There is no shrinkage or curing, and no field chemistry is required.  Polyethylene is flexible, leaktight and highly resistant to chemical attack.

Sliplining

The relining of defective gravity and pressure pipes with a new, slightly smaller structural pipe liner, usually HDPE, but segmented GRE or even steel can be considered.

Pipebursting

The size for size replacement or upsizing of existing buried pipelines and services using a hydraulic or pneumatic bursting head with simultaneous insertion of a new pipeline.

Folded Liners

UPVC or HDPE liners folded to reduce overall diameter prior to insertion and then reverted to their original size using pressure and heat to form a tight fit with the host pipe wall.

Cured in Place Liners

Resin impregnated liners towed or inverted into position, expanded to form a tight fit with the host pipe and then cured using pressure and heat or ultra-violet light.

Flexible Tubing

Ideal for mid range diameters, manhole to manhole where a reduction in diameter is permissible.

Man Entry Sewer, Stormwater, and Tunnel Linings

Panel Lok is without doubt the world's leading man entry UPVC spiral wound liner.  It is fast, economic, accommodates any shape of pipe and provides a permanent structural repair.

Manhole Repairs & Refurbishment

APS operates several structural repair methods suitable for vertical round, cone shaped and rectangular manhole configurations.

So often forgotten when planning sewer renovations, the manhole represents an equally important facet of a sewer system.

Channelline Structural Pipeline Rehabilitation System

Channeline is the world’s best established and most utilised GRP fully structural pipeline rehabilitation system.

It is used in situations where a stand-alone liner is necessary in full compliance with the WRc manual.

The rigid GRP panels are manufactured to provide an extremely smooth inner surface that is highly resistant to corrosion and erosion.

The GRP segments can be provided in one piece, or multi-piece configurations that enable rapid installation in any size and shape of man entry pipeline.

Typical uses include the rehabilitation of sewers (circular and egg shaped), storm water pipelines, seawater outfalls and intakes, ducts and culverts.

APS offers a full design, manufacture and installation service for the Channeline products and additionally works with a number of licensees regionally.




Internal Pipeline Rehabilitation Techniques

PipeLining

More and more companies are turning to continuous structural, high build liquid applied or elastomeric linings to ensure long term, (often life of structure) corrosion resistance.

APS has over 20 years of experience in both factory and field linings of pipework, equipment and vessels in diameters as small as 1 inch, up to 3 meters and beyond in a range of products including epoxy, vinylester, bisphenol, polyurethane, polyethylene, hypalon, PVDF, natural and synthetic elastomer, baked phenolic, metallic and other forms of exotic high performance linings.

Our engineers are on hand to assist with product specifications for the huge variety of service conditions encountered in the municipal, power, oil, gas and chemical industries.

External Coating & Rehabilitation

The rehabilitation of the external surfaces of buried or surface pipework is another vital aspect of maintaining the integrity of a pipeline structure.

APS undertakes a full range of field excavation, surface preparation, composite structural repairs, coating and reinstatement services on any diameter of carbon steel oil, gas or water transmission pipeline.

Field Joints

Modern hot spray plural component high build coatings offer exceptional properties for use as field joint coatings.

With excellent over lap adhesion to factory applied polyethylene or polypropylene coatings and rapid thermosetting characteristics, APS field joins can be ditched and backfilled in a matter of minutes after the coating is complete.

APS-EPROS ME Sealing Sleeve

An internal mechanical sealing system for leaking joints and cracks in man entry pipes from 500mm up to 4000mm diameters with pressure range of 20 bar internal.

APS-EPROS-CIP Liner

The Epros Inversion System available for diameters of 65mm up to 350mm is the best selling small diameter/lateral inversion system (using air or water) in the world, it can negotiate bends and corners and provides structural pipe within a pipe, with smooth finish and minimum cross sectional loss.

APS-EPROS Short Liner

Patch repair system is a sectional or point repair for all types of waste water and sewer pipes.  It consists of silicate resin and chemically resistant fibreglass.




High Build Liquid Applied or Elastomeric Linings
 

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